Bespoke Climbing Wall Crash Mats, Matting, Design & Repair
Devon Disability Collective manufactures bespoke climbing wall crash mats, safety matting and bouldering mats for organisations across the UK and – designed for optimum impact absorption, with the resilience to withstand repeated use.
Our CAD team can work with you on your climbing and bouldering projects to design and build crash mats which align with your vision, and adhere to any specification, shape and size desired.
All matting is made in our UK factory in Exeter, Devon and shipped worldwide.
We have many years of industrial sewing experience, using industry-leading CAD-controlled machinery alongside a wide range of technical fabrics, including threads that are highly durable and anti-rot, options of non-slip backings, flame retardancy as standard, and zips from reputable manufacturers able to withstand the toughest of conditions.
Customers generally request that the crash matting is joined together with webbing reinforced PVC-backed hook and loop; this neatly covers the joins between the mats, giving a flat and even landing surface. The carpet is then laid in the opposite direction to the mat joins, making for a super strong landing area. We use Crib 5 flame-retardant foams, which are available in a combination of densities and open and closed cell options, providing both soft to high impact at various thicknesses and size.
Our standard climbing matting is made up of two densities of foam bonded together: a firm, dense top layer which when topped with carpet matting is easier to walk on and prolongs the life of the matting; and a deep impact base layer. This combination provides an improved landing zone which helps to prevent ankle injuries.
Carpet topped crash mats and pads not only look great but are easy to clean with a vacuum. They come in a variety of colours, allowing you to achieve the finish you want, and are a cost-effective option when it comes to the maintenance of your matting.
Our CAD team will optimise your designs for manufacturing, minimising material wastage and ensuring precision cutting every time. Please contact us to discuss your requirements.
Recent large projects include the Yonder Climbing Centre in London working alongside their excellent design team. Thanks noted to Yonder (www.thisisyonder.com/climbing) for the following images.










To discuss your requirements, enquire about prices or to request further information, please contact us.
We are based at:
22 Marsh Green Road
Marsh Barton
Exeter
EX2 8PQ
Tel: 01392 428585
Email: enquiries@devondisabilitycollective.org
Devon Disability Collective is a Social Enterprise that provides quality employment & training for people with disabilities.